Key Takeaways
- Binder has updated its shielded M12 connectors with a new coupling ring design featuring a hexagonal shape and knurled surface
- The new design allows for tool-assisted assembly using torque wrenches, enabling controlled tightening and more consistent assembly results
- The update reflects requirements in industrial environments for standardized and traceable assembly processes
- The design change aligns with binder's product range, providing a consistent design across product variants
Introduction to the New Design
Binder has introduced a significant update to its molded, shielded M12 connectors, incorporating a coupling ring with a unique combination of a knurled surface and a hexagonal shape. This design change is intended to support field assembly in automation applications that require the transmission of signals, data, and power.
Tool-Assisted Assembly
The new coupling ring geometry enables the connectors to be assembled using tools such as torque wrenches, allowing users to apply defined tightening torque and achieve more consistent assembly results. This is particularly important in applications where controlled fastening is required, such as in industrial automation systems.
Comparison of Coupling Ring Designs
| Design Feature | Previous Design | New Design |
|---|---|---|
| Coupling Ring Shape | Smooth surface | Knurled and hexagonal |
| Assembly Method | Manual tightening | Tool-assisted assembly with torque wrenches |
| Tightening Control | Limited | Defined tightening torque |
Design Change and Standardization
The update reflects the increasing demand for standardized and traceable assembly processes in industrial environments. The addition of a hexagonal feature to the coupling ring design aligns with common industrial assembly practices, enabling users to tighten the connectors with tools. This design change also standardizes the coupling ring design across binder's product range, providing a consistent design for design, installation, and maintenance work.
Installation and Handling
The updated design changes the day-to-day handling of the connectors, supporting manual pre-assembly followed by final tightening with tools. This allows installation methods to be adjusted to application requirements, making it suitable for various applications, including automation systems, sensors and actuators, machinery and plant construction.
Bottom Line
The introduction of the new coupling ring design to binder's shielded M12 connectors is a significant update that supports tool-assisted assembly, controlled tightening, and design standardization. With this update, binder is addressing the needs of industrial automation applications, providing a more consistent and reliable connection solution. The new design is expected to improve assembly efficiency and reduce errors, making it an attractive option for industries that require high-performance and high-reliability connectors.